Simular

Process-development reaction calorimeter

A highly configurable reaction calorimeter that excels at optimizing process conditions and determining safer reaction conditions, with dual reactor options for added flexibility. Alongside traditional heat-flow calorimetry, Simular offers power-compensation calorimetry — skipping time-consuming calibration to screen more conditions — making it ideally suited to process safety and scale-up of the most varied and demanding reactions.

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250 mL – 5 L
Vessel volume
−80 to 250 °C
Temperature range
Vacuum to 200 bar
Pressure
2 modes
Power-comp & heat-flow
Dual reactor
Option available
FTIR / Raman
Probe-ready

Overview

Accurate Measurement of Reaction Heat and Cooling Demand

By quantifying reaction power and heat release, Simular enables users to determine cooling requirements and assess process safety. It can also be used to estimate accumulation of unreacted material and potential adiabatic temperature rise.

Designed to Reflect Real Process Conditions

Built around a stirred, jacketed reactor, Simular allows precise control of temperature, feeds, and operating conditions. This enables realistic simulation of batch and semi-batch processes under laboratory conditions.

Flexible Calorimetry and Process Control

Supporting multiple calorimetry methods and a wide range of configurations, Simular adapts to different chemistries and process requirements. Its integration with probes, feeds, and automation tools provides deeper insight into reaction behavior.

Key specifications

Typical applicationsProcess safety, process scale-up, process development and optimization
Vessel materialGlass, 316 stainless steel or Hastelloy C276
Vessel volume250 mL to 5 L
Dual vesselOptional — typically an ambient-pressure glass vessel plus a high-pressure metal vessel, with a larger dual frame and switching between reactors
Temperature range−80 to 250 °C (reactor material / circulator dependent)
Pressure rangeVacuum to 100 bar (optional up to 200 bar, depending on reactor volume & material)
Calorimetry modesPower-compensation and heat-flow (isothermal); optional reflux and isoperibolic
SensorsTemperature, pressure, pH, turbidity and more; third-party probes (in-situ FTIR, particle sizing, Raman)
Safety featuresAutomatic, user-configurable shutdown if a safety condition is exceeded

Applications

Process safetyProcess scale-upProcess developmentProcess optimizationReaction calorimetryCooling-demand assessment

Watch the Simular video demo →

Software, control & safety

Simular runs on H.E.L’s WinISO software designed for both advanced users and beginners — a customizable interface with real-time sensor readings, feedback loops and user-defined experiment plans, shared across the H.E.L process-safety range to save time on training.

Automatic, user-configurable shutdown procedures protect the operator if a safety condition is exceeded.

Frequently asked questions

What is Simular used for?
A configurable reaction calorimeter for process development, optimization and scale-up — measuring reaction heat, enthalpy and cooling demand, and determining safer reaction conditions.
What calorimetry modes does it offer?
Isothermal power-compensation and heat-flow calorimetry, with optional reflux and isoperibolic methods. Power-compensation skips time-consuming calibration and screens more conditions.
What temperature and pressure can it reach?
−80 to 250 °C and vacuum to 100 bar (optional up to 200 bar), depending on reactor material and volume.
What vessels are available?
Glass, 316 stainless steel or Hastelloy C276, 250 mL to 5 L, with an optional dual-vessel setup (ambient-pressure glass + high-pressure metal).
How does it support process safety?
By quantifying reaction power and heat release it determines cooling requirements, and estimates accumulation of unreacted material and potential adiabatic temperature rise.
Is it customisable to my process?
Yes — highly configurable, with dual reactors, multiple calorimetry modes and probe integration. Customisation is central to H.E.L’s approach.

Selected publications

Simular features in many peer-reviewed studies — these are just three. Subscription or purchase may be required for full access. View all publications →

Technical literature

Browse all technical literature →

Explore the process safety range

Related reading

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“The versatility of the automated lab reactors, the ease of use and the accuracy of the TSu and Simular systems… made my work much easier and accurate. This readiness to accommodate each customer’s specific needs gives H.E.L the edge over their competitors.” — Theravance Inc, USA

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