TSu

Thermal & pressure hazard screening platform

The Thermal Screening Unit (TSu) is a compact instrument for thermal and pressure hazard screening, using representative sample sizes to deliver realistic safety data. By measuring both temperature and pressure, it identifies decomposition behaviour, gas generation and over-pressurisation risk — a more complete alternative to traditional DSC/DTA methods.

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0.5 – 5 mL
Representative sample
Ambient to 500 °C
Temperature range
0 to 200 bar
Pressure range
Temp + pressure
Both measured
Ramp / iso / combo
Screening modes
Runaway & venting
Hazard detection

Overview

Beyond Traditional Thermal Analysis

Unlike conventional techniques such as DSC or DTA, the TSu uses larger, more representative sample sizes (typically 0.5 ml to 5 ml) and directly measures both temperature and pressure. This allows detection of gas generation and pressure build-up during decomposition — critical factors in identifying runaway risks and over-pressurization hazards not captured by traditional thermal analysis alone.

Designed for Realistic Hazard Assessment

With the ability to operate across a wide temperature and pressure range, the TSu enables testing under conditions that closely reflect real process environments. This ensures the data generated is both relevant and actionable for process safety and scale-up decisions.

Efficient and Practical for Laboratory Use

The TSu is designed for ease of use and efficiency, with a compact footprint suitable for standard laboratory environments. Its rapid setup and flexible operation allow multiple tests to be conducted in a single day, supporting high-throughput hazard screening without compromising safety.

Key specifications

Test-cell materialGlass, stainless steel or Hastelloy
Test-cell total volume10 mL
Sample size0.5 – 5 mL (representative)
Temperature rangeAmbient to 500 °C
Pressure range0 to 200 bar
Screening modesRamped heating, isothermal, or combination
Safety controlAutomatic, user-configurable hazard detection and shutdown; hardware & software fail-safes on every system

Applications

Reaction hazard assessmentThermal stability screeningDecomposition onsetGas generation & over-pressureSafe storage & operating conditionsScale-up safety

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Software, control & safety

The TSu runs on H.E.L’s WinISO software — a customizable interface with real-time sensor readings and user-defined experiment plans, shared across the H.E.L range to save time on training.

Automatic, user-configurable hazard-detection and shutdown procedures protect the operator, with hardware and software fail-safes on every system.

Frequently asked questions

What is the TSu used for?
Fast, reliable thermal and pressure hazard screening for reaction hazard assessment — identifying decomposition onset, gas generation and over-pressurisation risk early in process development.
How is it better than DSC/DTA?
It uses larger, more representative sample sizes (0.5–5 mL) and measures both temperature and pressure, so it detects gas generation and pressure build-up that traditional thermal analysis misses.
What temperature and pressure can it screen?
Ambient to 500 °C and 0 to 200 bar.
What test methods does it run?
Ramped-heating tests for decomposition onset, extended isothermal studies for safe storage/operating conditions, and combination methods for more complex scenarios.
How many tests per day?
Its rapid setup and compact footprint allow multiple tests in a single day for high-throughput screening.
Is it customisable?
Yes — test cells in glass, stainless steel or Hastelloy and flexible methods configured to your samples. Customisation is central to H.E.L’s approach.

Selected publications

The TSu features in many peer-reviewed studies — these are just three. Subscription or purchase may be required for full access. View all publications →

Technical literature

Browse all technical literature →

Explore the process safety range

Related reading

Screen your thermal hazards early

Talk to a process-safety specialist about reaction hazard assessment and scale-up.

“The versatility of the automated lab reactors, the ease of use and the accuracy of the TSu and Simular systems… made my work much easier and accurate. This readiness to accommodate each customer’s specific needs gives H.E.L the edge over their competitors.” — Theravance Inc, USA

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