PolyBLOCK

Compact automated parallel synthesis platform — 4 or 8 zones

PolyBLOCK is a compact automated parallel reactor system designed for chemical synthesis, process development, and design of experiment screening. With 4 or 8 independently controlled reaction zones, it enables efficient parallel experimentation and rapid optimization. Its flexible configuration and small footprint make PolyBLOCK an ideal solution for high throughput laboratory workflows.

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4 or 8
Independent zones
Up to 500 mL
Vessel volumes
Ambient to 200 °C
Temp (−40 option)
>100 °C
Difference between zones
Automated
Multi-step recipes
FTIR / Raman
Probe-ready

Overview

Compact Parallel Reactor Platform

PolyBLOCK is an automated parallel synthesis system designed to maximize laboratory productivity while minimizing space requirements. Available in 4 or 8 reactor configurations, it allows multiple experiments to run simultaneously with independent control, making it ideal for design of experiment studies and process optimization.

Flexible Reactor Configuration

The system supports a wide range of vessel types, from small HPLC vials to larger glass and metal reactors up to 500 milliliters. This flexibility allows users to run different reaction types and volumes on a single platform, supporting diverse applications in chemical synthesis and development.

Enhanced Functionality and Integration

The platform supports a wide range of additional capabilities, including liquid and gas dosing, sampling systems, reflux and inerting options, and integration with analytical tools such as FTIR, Raman, and particle sizing probes. This enables deeper process understanding and real time monitoring.

Scalable and Versatile Design

With its modular and flexible design, PolyBLOCK can be adapted to suit evolving research needs. Its compact footprint combined with high throughput capability makes it a powerful solution for laboratories focused on efficient chemical synthesis and process optimization.

Key specifications

Reaction zones4 or 8, independently controlled
Vessel typesGlass, stainless steel or Hastelloy
Reactor volumesHPLC vials up to 500 mL
Temperature controlAmbient to 200 °C (−40 °C option, circulator dependent); individual mantles, >100 °C between zones
StirringMagnetic stirrer bar (standard); suspended mechanical or overhead direct (options)
Pressure & vacuumHigh-pressure and vacuum systems available
SamplingActive pumps, dip tubes, automated level control or multisampling
Reagent additionAutomated liquid & gas feeds, plus volumetric syringe pumps (high & low pressure)
SensorsTemperature, pressure, pH, turbidity, conductivity; third-party probes (in-situ FTIR, particle sizing, Raman)
CondensingQuick-connect condensing & inerting; reflux & inerting block

Applications

Chemical synthesisProcess developmentDesign of Experiment (DOE) screeningCrystallizationParallel experimentationProcess optimization

Software, control & safety

PolyBLOCK runs on intuitive control software for automated workflows, multi-step recipes and real-time data logging — consistent, repeatable experimentation with improved process-development efficiency.

Configurable safety features include automatic reaction detection and shutdown procedures, with built-in hardware and software fail-safes on every system.

See our application notes for worked PolyBLOCK examples.

Frequently asked questions

What is PolyBLOCK used for?
A compact automated parallel reactor for chemical synthesis, process development and Design-of-Experiment (DOE) screening, with 4 or 8 independently controlled reaction zones.
How many reactors and what volumes?
4 or 8 independent zones, with vessels from HPLC vials up to 500 mL in glass, stainless steel or Hastelloy.
What temperature range does it cover?
Ambient to 200 °C (option down to −40 °C, circulator dependent), with individual mantles allowing more than 100 °C difference between zones.
Can it run high-pressure reactions?
Yes — high-pressure and vacuum systems are available.
What analytics can it integrate?
Liquid/gas dosing, sampling and reflux/inerting, plus third-party probes such as in-situ FTIR, Raman and particle sizing.
Is it customisable to my chemistry?
Yes — a modular, flexible design configured to your process and able to evolve with your needs. Customisation is central to H.E.L’s approach.

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“H.E.L’s PolyBLOCK is a classic invention that allows process development at the fastest rate. We developed a 9-step carbohydrate project in just 45 days with the help of PolyBLOCK.” — Dr Nikhil Jadhav, Aarti Industries

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