CrystalSCAN

Fully customisable automated parallel crystallization screening — up to 8 reactors, solubility & MSZW in one run

CrystalSCAN is an automated parallel crystallization reactor system for solubility-curve determination and metastable zone width analysis. Equipped with proprietary CrystalEYES probes, it enables real-time detection of dissolution and nucleation events across multiple reactors. Its compact, high-throughput design supports efficient crystallization screening and process optimization.

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Up to 8
Parallel reactors (4-reactor option)
2 – 500 mL
Interchangeable sample sizes
−60 to +200 °C
Temperature range
Automated
Stir, heat, cool & dose
Real-time
Dissolution & nucleation
Solubility + MSZW
Data in a single run

Overview

Automated Crystallization Screening

A high-throughput platform typically configured with eight independently controlled reactors. It enables simultaneous small-scale experiments — ideal for crystallization screening, solubility studies and process optimization — evaluating multiple conditions in parallel within a single streamlined run.

Real-Time Crystallization Monitoring

Each reactor is equipped with CrystalEYES monitoring technology for accurate, real-time detection of dissolution and nucleation — precise determination of solubility curves and metastable zone width.

Integrated Automation & Control

Automated control of stirring, heating, cooling and liquid dosing, typically through integrated syringe pumps — consistent, repeatable conditions with reduced manual intervention and improved workflow efficiency.

High Throughput & Efficiency

Running multiple independent experiments simultaneously significantly increases productivity and reduces development time. All data is captured within a single system for efficient comparison and analysis across experiments, in a compact, space-efficient footprint.

Key specifications

Reactors8 samples in parallel (up to 120 mL); 4-sample version optional (up to 500 mL)
Sample volumesInterchangeable, 2 mL to 500 mL
Temperature range−60 °C (circulator-dependent) to +200 °C
Temperature controlIndependent per sample — each has its own sensor and controller (>100 °C range at any time)
MeasurementAccurate solubility & MSZW data; works in clear and dark / coloured solutions without set-up change
MonitoringProprietary CrystalEYES NIR turbidity probes + WinISO software
AgitationIndependent magnetic stirring per zone (individual magnets & motors); magnetic fleas, suspended mechanical, or overhead (high-speed / high-torque). Innovative stirrer design prevents crystal damage
Reactor vesselsHPLC vials, test tubes, reaction tubes, flat-bottom flasks, custom & high-pressure vessels — working volumes 1 mL to 500 mL
Reflux / inertingOptional quick-connect manifold & block for condensing and inerting in larger reactors
AutomationAutomated dilution / solvent addition via integrated syringe pumps
PlatformBuilt on H.E.L’s multi-reactor PolyBLOCK platform

Applications

Solubility curvesMetastable zone widthCrystallization screeningPolymorph screeningProcess optimisation

Turbidity sensing, control & software

CrystalSCAN uses the H.E.L CrystalEYES system, which utilizes proprietary turbidity sensors and WinISO Control software for accurate detection of solubility and recrystallization points. The software detects these points from sharp changes in signal, displayed graphically in real time for immediate interpretation.

A Near-Infrared (NIR) source sends light through the solution and back to a detector via a mirror — as particles increase, intensity drops and turbidity rises. The probes are simple, robust and cost-effective, constructed in hard-wearing Hastelloy for excellent chemical compatibility, and measure equally well in clear or dark / coloured solutions.

See our technical literature and application notes for worked crystallization examples.

Frequently asked questions

What is CrystalSCAN used for?
CrystalSCAN is an automated parallel crystallization reactor system for solubility-curve determination and metastable zone width (MSZW) analysis — ideal for crystallization screening and process optimization.
How many samples can it run in parallel?
Typically eight independently controlled reactors (up to 120 mL each), with a four-sample version optional for larger volumes up to 500 mL.
How does it detect dissolution and nucleation?
Each reactor carries a CrystalEYES NIR turbidity probe with WinISO software, detecting solubility and recrystallization points in real time from sharp changes in signal.
What temperature range does it cover?
−60 °C (dependent on the circulator option) to +200 °C, with independent temperature control and measurement for every sample.
What vessels and volumes does it accept?
Interchangeable sample sizes from 2 mL to 500 mL — HPLC vials, test tubes, flasks and custom or high-pressure vessels.
Is it fully automated?
Yes. Stirring, heating, cooling and liquid dosing (dilution / solvent addition) are automated via integrated syringe pumps for consistent, repeatable runs.

Selected publications

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“The system is easy to use and very robust and records faithfully all the happenings… The amount of data that the computer will hold from a run is astonishing, and the help from the technical team is always there.”

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